Woodstock M1049 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - 7:C8=IDEA6I=:

BD9:AB&%).7:C8=IDEA6I=:E]dcZ/(+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o8DENG><=I?JAN'%%

Seite 2

-8-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8=<KP@e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8Pi\jlck`ed`efi

Seite 3 - Contents

-9-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8=<KP8GGIFM<;FG<I8K@FE% Untrained operators can be seriously hurt by machinery. Only

Seite 4 - J<IM@:<G8IKJ

-10-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8=<KPAdditional Safety Instructions for LathesLJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`fe

Seite 5 - INTRODUCTION

-11-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8=<KPAvoiding Potential Injuries=`^li\3. Always wear face and eye protection when using t

Seite 6 - ;%(1&+/$7+(

-12-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 <C<:KI@:8CELECTRICALCircuit RequirementsThis machine must be connected to the correct si

Seite 7 - @EKIF;L:K@FE

-13-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 <C<:KI@:8CGrounding RequirementsThis machine MUST be grounded. In the event of certain t

Seite 8

-14-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<KLGThe following is an inventory of the accessories shipped with your E:AB8AJ® Model M1

Seite 9 - Controls and Features

-15-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<KLG =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some resi

Seite 10 - J8=<KP

-16-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<KLGThis benchtop lathe has been carefully crated. If you notice it has been damaged, con

Seite 11

-17-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<KLGTest Run and Break-InThe purpose of the test run is to make sure the benchtop lathe

Seite 12

K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg#fg\iXk`fe#dX`ek\eXeZ\#Xe[j\im`Z\f]k_`jdXZ_`e\&kffc%JXm\k_`j[fZld\e

Seite 13 - Avoiding Potential Injuries

-18-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJLATHE OPERATIONSGeneral8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$Xk`e^ k_`j Y\eZ_kfg

Seite 14 - ELECTRICAL

-19-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJChuck and Faceplate MountingThe three-jaw scroll chuck has hardened steel jaws th

Seite 15 - 5-15 RECEPTACLE

-20-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJThe three-jaw scroll chuck has removable hardened steel jaws (Figure 13). The out

Seite 16 - E:AB8AJ

-21-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJUsing the Four-Jaw ChuckTo install the four-jaw chuck, do these steps:Refer to th

Seite 17 - Machine Placement

-22-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJThe faceplate can be used to turn non-cylindrical parts or for off-center turning

Seite 18

-23-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJUsing the TailstockThe tailstock (Figure 18) can be used to support workpieces wi

Seite 19 - EFK@:<

-24-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJ:lkk`e^J_XccfnKXg\ijn`k_k_\KX`cjkfZbTo setup the tailstock to cut tapers, do

Seite 20 - LATHE OPERATIONS

-25-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJ=`^li\21% Tailstock adjustment option #1.=`^li\22% Tailstock adjustment option

Seite 21 - Mounting

-26-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJUsing CentersThe MT#2 dead center is used in the tailstock, and the MT#3 in the l

Seite 22 - Replacing Jaws

-27-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJUsing the Follow RestThe follow rest in Figure 26 is mounted on the saddle and fo

Seite 23 - Using the Four-Jaw Chuck

J<KLG<C<:KI@:8C D8@EK<E8E:< J<IM@:< G8IKJFG<I8K@FEJJ8=<KP@EKIF;L:K@FELJ<K?<HL@:B>L@;<G8><C89<CJ

Seite 24 - Using the Faceplate

-28-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJSetting Compound SlideThe compound slide is used to cut tapers on parts or to set

Seite 25 - Using the Tailstock

-29-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJUsing Manual FeedYou can manually move the cutting tool around the workpiece with

Seite 26 - Tailstock Alignment

-30-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJCutting Speeds for High Speed Steel (HSS) Cutting ToolsWorkpiece MaterialCutting

Seite 27 - FG<I8K@FEJ

-31-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJRPM Chart=X`cli\ kf ]fccfn IGD Xe[ ]\\[ iXk\^l`[\c`e\jdXpk_i\Xk\efg\iXk

Seite 28 - Using Centers

-32-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJSetting Power Feed Rate=`^li\34% Gearbox selector in position 0.VW)%-%)%&&ap

Seite 29 - Using the Steady Rest

-33-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG<I8K@FEJThis lathe can cut inch and metric threads. It is equipped with a thread dial tha

Seite 30 - Using the Tool Posts

-34-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 D8@EK<E8E:<MAINTENANCERegular periodic maintenance of your benchtop lathe will ensure op

Seite 31 - Using Manual Feed

-35-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 D8@EK<E8E:<For daily lubrication, use a manual oil gun with a general 10W machine oil to

Seite 32 - Setting RPM

-36-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<SERVICECross Slide BacklashBacklash is the amount of play found in a lead screw.

Seite 33 - RPM Chart

-37-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<Replacing the V-BeltTo replace the V-belt, do these steps:1. DISCONNECT POWER TO

Seite 34 - Setting Power Feed Rate

LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JKJ<KLG <C<:KI@:8CD8@EK<E8E:<J<IM@:<G8IKJFG

Seite 35 - Threading Setup

-38-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<These pages are current at the time of printing. However, in the spirit of improv

Seite 36 - MAINTENANCE

-39-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<42128395Spindle SwitchMotorW2U2V2W1V1U1W2U2U1W2V1Start Capacitor100MFD 250VACRun

Seite 37 - D8@EK<E8E:<

-40-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<JPDGKFD GFJJ@9C<:8LJ< :FII<:K@M<8:K@FEMotor will not start.1. Inco

Seite 38 - Gib Adjustments

-41-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<JPDGKFD GFJJ@9C<:8LJ< :FII<:K@M<8:K@FEEntire machine vibrates exces

Seite 39 - Replacing the Cogged

-42-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<IM@:<JPDGKFD GFJJ@9C<:8LJ< :FII<:K@M<8:K@FELoud, repetitious noise comin

Seite 40 - J<IM@:<

-43-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJPARTSDrive Belt1234567789101112131415161718192021222324252627282930313334363738REF PART #

Seite 41 - Wiring Diagram

-44-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJBelt Tensioner5355565859606162636465V266V2697071727374REF PART # DESCRIPTION REF PART # D

Seite 42 - Troubleshooting

-45-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJChange Gears101102103104105105106107108109110111112113114115116117118119120121122123REF P

Seite 43 - Operation and Work Results

-46-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJHeadstock15115215315415515615615715715815916016116216316316416416716716816916917017017117

Seite 44

-47-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJQuick-Change Gearbox201202203204205206207208209210211212213214215216217218219220221222223

Seite 45 - Drive Belt

-3-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKIF;L:K@FEWoodstock Technical SupportINTRODUCTIONYour new E:AB8AJ® Model M1049 Benchtop Lath

Seite 46 - Belt Tensioner

-48-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJApronFront ViewRear View25125325425725725825926026126226326326426426526626726826927027127

Seite 47 - Change Gears

-49-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJApron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION251 XM1049251 APRON CASTING

Seite 48 - Headstock

-50-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJSaddle & Cross Slide35135235335435535635735835936036136236336436536636736836937037137

Seite 49 - Quick-Change Gearbox

-51-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJCompound Rest & Tool Post401402403404405406407408409410411412413414415416417418419420

Seite 50 - Rear View

-52-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJTailstock45045145345445545645745845946046146246346446546646746846947047047147247347447547

Seite 51 - Apron Parts List

-53-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJSteady Rest Follow Rest501A501502503504505505506507508509551A551552553554555556557558REF

Seite 52 - Saddle & Cross Slide

-54-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJBed601602603604605606607608609610611612613614617618619619620620621622622REF PART # DESCRI

Seite 53 - Compound Rest & Tool Post

-55-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJElectrical & Tools651652653654657658660661662662-1662-2662-3662-6662-4663664665666667

Seite 54 - Tailstock

-56-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8IKJMachine LabelsJX]\kpcXY\cjnXieXYflk dXZ_`e\ _XqXi[j Xe[_fnkfgi\m\ek dXZ_`e\ [X

Seite 56

-4-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKIF;L:K@FE02'(/0;%(1&+/$7+(

Seite 59

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINENFF;JKF:B@EK<IE8K@FE8C@E:%G%F%9FO)*'09<CC@E>?8D#

Seite 60

N8II8EKPNff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`gXe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]

Seite 61

=^\]FjVa^inBVX]^cZhVcYIddahLddYhidX`>ciZgcVi^dcVa!>cX#XVgg^Zhi]djhVcYhd[egdYjXihYZh^\cZYidbZZii]ZcZZYhd[idYVnhlddYldg`ZghVc

Seite 62 - FOLD ALONG DOTTED LINE

-5-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKIF;L:K@FE

Seite 63 - WARRANTY

-6-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKIF;L:K@FE

Seite 64

-7-D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKIF;L:K@FEModel M1049 Benchtop lathe.Controls and FeaturesK. Chip TrayL. Thread DialM. Hal

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