Woodstock SHOP FOX W1756 Bedienungsanleitung

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OWNER'S MANUAL
MODEL W1756/W1757
43" WIDE-BELT SANDER
Phone: (360) 734-3482 Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © AUGUST, 2007 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#9084BL
Seitenansicht 0
1 2 3 4 5 6 ... 83 84

Inhaltsverzeichnis

Seite 1 - OWNER'S MANUAL

OWNER'S MANUALMODEL W1756/W1757 43" WIDE-BELT SANDERPhone: (360) 734-3482 • Online Technical Support: [email protected] © AU

Seite 2

-8-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

Seite 3 - Contents

-9-W1756/W1757 43" Wide-Belt SanderINTRODUCTIONControls and FeaturesA. Amperage Load ChartB. Digital Table Height Key PadC. Control PanelD. 4

Seite 4

-10-W1756/W1757 43" Wide-Belt SanderSAFETYFigure 2. Control panel.A. Belt Tension KnobB. Tracking Adjustment KnobC. Lock Post Release LeverD.

Seite 5 - 

-11-W1756/W1757 43" Wide-Belt SanderSAFETYSAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL

Seite 6

-12-W1756/W1757 43" Wide-Belt SanderSAFETY10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complet

Seite 7

-13-W1756/W1757 43" Wide-Belt SanderSAFETYAdditional Safety for Wide-Belt SandersREAD and understand this entire instruction manual before usin

Seite 8

-14-W1756/W1757 43" Wide-Belt SanderELECTRICALAttempting to connect this machine to the power source without a qualified electrician greatl

Seite 9

-15-W1756/W1757 43" Wide-Belt SanderELECTRICALConverting to 440VTo convert this machine for 440V three-phase operation, you must purchase two the

Seite 10 - INTRODUCTION

-16-W1756/W1757 43" Wide-Belt SanderSETUPKeep machine disconnected from power until instructed otherwise.OFFThis machine has been carefully pa

Seite 11 - Controls and Features

-17-W1756/W1757 43" Wide-Belt SanderSETUP• Floor Load: This machine distributes a heavy load in a small footprint. Some shop floors may require

Seite 12



Seite 13 - Standard Safety Instructions

-18-W1756/W1757 43" Wide-Belt SanderSETUPAir HoseFigure 1. Regulator knob. Figure 10. Dust collection hose attached to dust

Seite 14

-19-W1756/W1757 43" Wide-Belt SanderSETUPSanding BeltTo install the sanding belt, do these steps:1. REMOVE AIR PRESSURE COMPLETELY!2. Remove th

Seite 15

-20-W1756/W1757 43" Wide-Belt SanderSETUPIt is absolutely essential to keep the pressure rollers set below the level of the sanding

Seite 16 - ELECTRICAL

-21-W1756/W1757 43" Wide-Belt SanderSETUPOnce the assembly is complete, test run your machine to make sure it runs properly and is ready for regu

Seite 17 - Converting to 440V

-22-W1756/W1757 43" Wide-Belt SanderSETUP Stop the machine, shut OFF the power source, then swap any two wires (U2, V2, or W2) at the "Tabl

Seite 18 - Inventory

-23-W1756/W1757 43" Wide-Belt SanderOPERATIONSOPERATIONSFigure 16. Control panel interface.Control Panel• SET Key: Press and hold the SET key fo

Seite 19 - Cleaning Machine

-24-W1756/W1757 43" Wide-Belt SanderOPERATIONSGeneralThis sander will perform many types of operations that are beyond the scope of this manual.

Seite 20 - 

-25-W1756/W1757 43" Wide-Belt SanderOPERATIONSChoosing SandpaperWhen selecting sandpaper, keep in mind that the Model W1756/W1757 accepts only 43

Seite 21 - Sanding Belt

-26-W1756/W1757 43" Wide-Belt SanderOPERATIONSFigure 20. Digital display and key pad.Emergency Stop PlateWhen pushed, the emergency stop plate, s

Seite 22 - Breather Pin

-27-W1756/W1757 43" Wide-Belt SanderOPERATIONSTo achieve the best sanding results experiment with conveyor feed rate, sanding depth, various grit

Seite 23 - Test Run

SET UPELECTRICALMAINTENANCESERVICEPARTSOPERATIONSSAFETYINTRODUCTIONUSE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!ContentsINTRODUCTION

Seite 24 - Adjustments

-28-W1756/W1757 43" Wide-Belt SanderOPERATIONS Note: The lower left corner Run LED will illuminate and the display numbers will glow steadily wh

Seite 25 - OPERATIONS

-29-W1756/W1757 43" Wide-Belt SanderMAINTENANCEMAINTENANCELubricationWipe off all sawdust and abrasives from grease fittings and plugs before lub

Seite 26 - Setting Feed Speed

-30-W1756/W1757 43" Wide-Belt SanderMAINTENANCE• Monthly. Pull the dust cover down and apply a generous amount of multi-purpose automotive greas

Seite 27 - Amp Draw Meter

-31-W1756/W1757 43" Wide-Belt SanderMAINTENANCEAir SystemThe air system is durable and reliable; however, components do wear with age. If you sus

Seite 28 - Keypad and Display

-32-W1756/W1757 43" Wide-Belt SanderSERVICESERVICEThis section covers the most common service adjustments or procedures that may need to be made

Seite 29 - Sanding Workpiece

-33-W1756/W1757 43" Wide-Belt SanderSERVICEPlaten ServiceTo replace the platen felt and graphite pad, do these steps:1. DISCONNECT THE SANDER FR

Seite 30 - Platen Adjustment

-34-W1756/W1757 43" Wide-Belt SanderSERVICETable Limit SwitchesThe table limit switches prevent the table lift motor from driving the table into

Seite 31 - MAINTENANCE

-35-W1756/W1757 43" Wide-Belt SanderSERVICEBrake ServiceEventually the brake pads will wear out. Checking and replacing these is a simple project

Seite 32 - Cleaning Feed Belt

-36-W1756/W1757 43" Wide-Belt SanderSERVICEOscillation TimingWhen the oscillation is correctly adjusted, the sanding belt oscillates to the left

Seite 33 - Dust and Water Traps

-37-W1756/W1757 43" Wide-Belt SanderSERVICE6. Tighten the lock nut (Figure 36) to secure the airflow adjustment knob. 7. Restrict the airflow a

Seite 34 - - 0.003"

-2-W1756/W1757 43" Wide-Belt SanderINTRODUCTIONWoodstock Technical SupportThis machine has been specially designed to provide many years of troub

Seite 35 - Platen Service

-38-W1756/W1757 43" Wide-Belt SanderSERVICENOTICEThe table has been adjusted at the factory and should require no further attention.

Seite 36 - Table Limit Switches

-39-W1756/W1757 43" Wide-Belt SanderSERVICEPressure RollersTo adjust the pressure rollers, do these steps:1. DISCONNECT THE SANDER FROM THE POWE

Seite 37 - Brake Service

-40-W1756/W1757 43" Wide-Belt SanderSERVICE Model W1757: Loosen the roller lock nuts on the front sanding drum infeed and outfeed pressure rolle

Seite 38 - 2 turns

-41-W1756/W1757 43" Wide-Belt SanderSERVICEV-Belt TensionThe sanding motor (Figure 46) and table elevation motor (Figure 47) V-belts must be tens

Seite 39

-42-W1756/W1757 43" Wide-Belt SanderSERVICEChanging V-BeltsCheck the V-belts periodically to check for signs of glazing, cracking or fraying. If

Seite 40 - Table Parallelism

-43-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt ReplacementTo remove the feed belt, use Figure 53 on Page 44 and match the number with the s

Seite 41 - Pressure Rollers

-44-W1756/W1757 43" Wide-Belt SanderSERVICE

Seite 42

-45-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt TensionTo adjust the feed belt tension, do these steps:1. DISCONNECT THE SANDER FROM THE PO

Seite 43 - V-Belt Tension

-46-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt TrackingTo adjust the feed belt tracking, do these steps:1. Turn the feed belt ON. 2. If t

Seite 44 - Changing V-Belts

-47-W1756/W1757 43" Wide-Belt SanderSERVICESanding Belt Tension Safety SwitchThe belt tension safety switch shuts the sanding motor OFF if the be

Seite 45 - Feed Belt Replacement

-3-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

Seite 46 - 

-48-W1756/W1757 43" Wide-Belt SanderSERVICEAir System DiagramJ. Oscillation Speed Control PistonK. Belt Tension Control PistonL. Belt Tension

Seite 47 - Sanding Belt Replacement

-49-W1756/W1757 43" Wide-Belt SanderSERVICE         

Seite 48 - Limit Switches

-50-W1756/W1757 43" Wide-Belt SanderSERVICEWiring Box Electrical Diagram 220V    

Seite 49 - Safety Switch

-51-W1756/W1757 43" Wide-Belt SanderSERVICEWiring Box Components 220V220V Three-Phase Power Supply Junction BlockAmp Meter Current SensorUP/DOWN

Seite 50 - Air System Diagram

-52-W1756/W1757 43" Wide-Belt SanderSERVICEGeneral Electric Diagram (W1756) 220V     

Seite 51 - General Control Panel Wiring

-53-W1756/W1757 43" Wide-Belt SanderSERVICEGeneral Electric Diagram (W1757) 220V    

Seite 52

-54-W1756/W1757 43" Wide-Belt SanderSERVICEMotor and Transformer Connection              

Seite 53 - Wiring Box Components 220V

-55-W1756/W1757 43" Wide-Belt SanderSERVICETroubleshootingThis section covers the most common problems and corrections with this type of machine.

Seite 54 - 

-56-W1756/W1757 43" Wide-Belt SanderSERVICEPROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONLines across width of workpiece.1. Sanding belt seam is op

Seite 55

-57-W1756/W1757 43" Wide-Belt SanderPARTSElec

Seite 56 - (Replace)

-4-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

Seite 57 - Troubleshooting

-58-W1756/W1757 43" Wide-Belt SanderPARTSElectrical & Controls Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION1 X1756001 ELECTRICAL�C

Seite 58

-59-W1756/W1757 43" Wide-Belt SanderPARTS 

Seite 59 - Electrical & Controls

-60-W1756/W1757 43" Wide-Belt SanderPARTSTools & Cabinet Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION100 X1756100 PLATEN�REMOVAL�T

Seite 60 - 37-2 X1756037-2 RELAY

-61-W1756/W1757 43" Wide-Belt SanderPARTSSanding Motor & Frame (W1756)

Seite 61 - Tools & Cabinet

-62-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 62

-63-W1756/W1757 43" Wide-Belt SanderPARTSSanding Motor & Frame Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION200 X1756200 MACHINE�FR

Seite 63

-64-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 64

-65-W1756/W1757 43" Wide-Belt SanderPARTSTable Lift Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION300 X1756300 ELEVATION�SCREW 318 XPSS0

Seite 65

-66-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 66 - Table Lift

-67-W1756/W1757 43" Wide-Belt SanderPARTSFeed & Conveyor Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION400 X1756400 CONVEYOR�TABLE 4

Seite 67 - Table Lift Parts List

-5-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

Seite 68 - Feed & Conveyor

-68-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 69

-69-W1756/W1757 43" Wide-Belt SanderPARTSUpper Roller Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION500 X1756500 SQUARE�FRAME�(W1756) 53

Seite 70 - Upper Roller

-70-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 71 - Upper Roller Parts List

-71-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 72 - Belt Oscillation (W1756)

-72-W1756/W1757 43" Wide-Belt SanderPARTSBelt Oscillation Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION600 X1756600 PRESSURE�REGULATOR

Seite 73 - Belt Oscillation (W1757)

-73-W1756/W1757 43" Wide-Belt SanderPARTS

Seite 74 - Belt Oscillation Parts List

-74-W1756/W1757 43" Wide-Belt SanderPARTSSanding Drum & Pressure Roller (W1757)

Seite 75

-75-W1756/W1757 43" Wide-Belt SanderPARTSSanding Drum & Pressure Roller Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION700 X1756700 B

Seite 76

-76-W1756/W1757 43" Wide-Belt SanderPARTSLabel PlacementSafety labels warn about machine hazards and how to prevent machine damage or injur

Seite 77

W1756/W1757 43" Wide-Belt SanderCUT ALONG DOTTED LINEName ___________________________________________________________________________________Stre

Seite 78 - Label Placement

-6-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

Seite 79 - Warranty Registration

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309

Seite 80 - FOLD ALONG DOTTED LINE

WarrantyWoodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workman-ship and materials for a period of two years

Seite 84

-7-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

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